Posts by Bonkers

    Quote


    Yeah, but for someone who is not familiar with the MJ, it just looks like an XJ in the picture.


    physically from the windshield forward there is no difference between the Comanche and the Cherokee so it doesn't matter one way or the other. since most of them ended up on Cherokees anyway I'm good with a Cherokee one.

    Sorry, bad week... took an injury on monday...

    Dkirkley - Im sorry but I dont part out wheel sets anymore.
    I had piles of 1/2/3 set wheels at my old place that I took a
    bath on because everyone 'needed' a full set. Sorry.

    XJ318 - Ill send you a PM. It was my wifes first car so shes
    a bit wishy-washy about selling it. I was hoping if there was
    some interest it would help. Its beyond fixing at this point
    (id be surprised if it has any frame left at all) but if you want
    to swing by some weekend and look you are more than
    welcome to.

    Photobucket Link:

    http://s251.photobucket.com/us…rticle/library/Fleamarket

    Items:
    - 1982 Ford Mustang. 4cyl/Auto. Bad shape - mostly rust and parts. $750
    - (2x) Torq Trust Wheels. New. 15x7. For 60's Mustang and Mopars - $200
    - (4x) Wrangler Duratrec Tires & Jeep Wheels. Good Tread, balanced.
    235/75/15s - $400
    - LFW193 LuK flywheel for 1991+ 4.0L/Ax15. New. $50
    - Shed Base. Big, heavy, wet. $Free
    - Ford Transmission E87A? Unknown - spins freely. I think
    this was pulled from an early model Ford Ranger? $50
    - Door frames to unknown truck. Straight, light rust. $25
    - Rear Driveshaft off 98 Xj 4dr - $10
    - Advanced Adapters 716164: 716164 : Pilot Bushing .750"
    ID X 1.818" OD. New. $15
    - Yj Jeep Wrangler windshield Mirror (for removing doors
    legally in DE. $10
    - (2x) Black Decker 1/4 Ratchets. Neither work, electrical issue
    that can be fixed by someone with skills. $Free
    - (2x) Xj Cherokee / Mj Comanche Solid door vents. Decent
    condition. $20
    - Yj Wrangler Quadratex Floormats. Ugly but in one peice. $10
    - Old Compressor. Tank cracked, motor cracked, pump probably
    shot. Comes with extra tank. Was a beast when last ran, decided
    not to rebuild and went new. $Free
    - 1988 Ba10/NP231. Been sitting out in the weather for almost a
    year. Spins freely but I would consider both rebuilders or cores.
    If someone wants the whole setup $75 with crossmember.
    - American Racing Model "J10" wheels with bad tires. I dont know
    where these came from. $Free
    - (4x) Jeep 9-Slot steel wheels. Rattle-can matt black with center caps.
    Light rust but straight. $25
    - (4x) 2009 Charger SRT Wheels. Bought these with intention of polishing
    out. Finish in bad condition, paint poorly removed. Would make great
    wheels for dipping, painting, but will require alot of work to restore. $400
    - (3x) BB/Pellet Guns - Generic, will get details if interested. $25ea

    Again, if you see something interesting or want to make an offer just hit
    me up. I will bump this every time I add stuff. Thanks!

    Ive decided to clean up the wooded area behind
    my garage and have a ton of stuff for sale. Heres the
    link to my facebook album - the hoarder in me is
    trying to keep it all so I put prices on everything. If you
    see something you like, PM me or txt 84l - 2I double 7s
    (delaware area code.) Im not keen on giving stuff away,
    but I am eager to get it out of here before the real winter
    sets in...


    https://www.facebook.com/#!/ty…3741833.1656595158&type=3

    I'll add stuff as I unearth it - if you see it pictured its still
    here!

    Saddly "moved" doesnt equal "discontinued."



    The problem i have with all the recent concepts is the
    same. The Fc100, J12, Gladiator, and Chief are all based
    on the JKU which isnt strong or tough enough for real
    pickup work. I love my Mj, but still have my Ram for when
    i need to move something bigger than a set of tires. Ill
    warn you now itll be the same complaint ill have with the
    upcoming Grand Wagoneer too because it also looks to
    be built from Commander/JKU stock...



    As for the question of "would i want to drive a ram with a
    Jeep badge on it?"... now thats a question i need to thi...
    .... Yes! Absolutely! Take my money!... Build me a Power
    Wagon with a Honcho brand and not make it resemble
    the currebt abortion they call a cherokee and im in...

    My winter goals are A) learning to weld, 2) learning to wire, and
    D) learning to rebuild a differential... during that time ill be taking
    apart Gracie with the hopes of having her ready for paint come
    March. With those three things accomplished i should have at
    least one jeep back on the road by fall...

    Tried to do business with hesco once... $5000 chevy
    motor... plus shipping... plus handling... plus boxing...
    plus taxes... plus employee lunches... plus cable fees...
    plus 1.99 a minute per call...



    okay, maybe not all of that is true, but you get the idea...

    I write this as a cautionary guide to anyone looking to do this swap – nothing
    goes as planned.
    First I want to thank everyone who assisted me on this little ride on the
    drama train. Despite the end result and my current frustration I don’t want to
    come off unappreciative. I am really grateful for the help of so many people
    on four different forums – I couldn’t have gotten to this point without you. I
    want to especially thank my good friend Nick who spent several of his valuable
    nights getting covered in oil and rust on my behalf.
    -----------------------------------------------------------------------------
    For years I’ve heard on here (and the yahoo group, and the jeepforum, and my
    local group DelawareJA) that the Ba10 to Ax15 is an easy, almost “bolt-in”
    swap that is considered an improvement on almost all levels. I was sold… truth
    be known, maybe I still am, but this swap was anything but simple and quick.
    Quick rundown of events:
    - Bought 1998 XJ Ax15/NP231 and front D30 $500.00
    - LuK Flywheel LFW193 - $74.96
    - LuK Clutch Kit 05-901 - $198.93
    - Luk Slave Cylinder LSC309 - $40.51
    - Advanced Adapter Clutch Pilot Bushing 716164 - $27.42
    Started the teardown. Realized the previous owner did a lot of custom wiring
    and backyard fixes. Took Longer than I expected. Eventually the old Ba10 was
    out of the truck and sitting in the driveway. After numerous attempts the old
    clutch pilot bearing would not come out. I tried the “paper towel trick” the
    “grease trick” and the “bolt trick.” Ended up having to purchase a dedicated
    bearing puller that ended up being too big for the bearing and too small for
    the puller. Needed to “rent” a puller from Autozone and grind down my new
    tool. After three hours of beating the hell out of it, the bearing eventually
    sheared apart and was able to be removed.
    - OTC Bearing Puller 4421 - $18.96
    Once the bearing was out I began the long process of cleaning EVERYTHING and
    beginning the install process. First thing I discovered was the supposed ’74
    304 bushing I was sent wasn’t even close to fitting… by inches… Build stopped
    awaiting new bushing.
    - Omix-Ada Clutch Pilot Bushing 16910.04 - $2.98
    While researching bushing I come across knowledge that I cannot use the Ax15
    flywheel on the new setup.
    - Luk Flywheel LFW194 - $58.54
    Installed Bushing, Flywheel, and clutch with no issue. Installed the
    transmission. The included Xj crossmember had a TC skid attached that required
    grinding off. I matched up the “Ax15” crossmember mounting holes and it
    appeared they have never been threaded. No problem.
    - Irwin M10x1.5 Thread Tap - $8.95.
    Tapped all but one mounting hole before tap broke. Went back to the store for
    another tap – sold out.
    - Irwin M10x1.25 Thread Tap - $8.95
    Once threaded I discovered the old studs from the Ba10 needed to be cut off
    for the new crossmember to fit. First unplanned modification. Cut the studs.
    The crossmember does not fit. Another entire night spent forcing it into place
    until finally it clicks. All bolts, CPS, and starter installed. Take the jack
    stand out and the transmission is officially in.
    Now for the slave cylinder. The old slave has a stud and bolt combo, but the
    98 Xj master does not. Take the Dremel to the stud. Second unplanned
    modification. Once I clean up the firewall I run the slave cylinder down
    through the motor and start lining everything up. The 98 Xj master cylinder
    does not fit between the brake booster and fuse box. More research shows I now
    need a 1995 Xj master cylinder.
    - Sachs SPH011 Clutch Master/Slave Assembly - $122.95
    New Master is setup for old firewall. Forced to now drill out old stud and
    replace with bolt.
    - Grade 8 Bolt and Nut - $2.25
    Finally install new Clutch Master cylinder and move inside. The new master
    cylinder push rod does not fit pedal assembly. Ended up having to drill out
    the plunger loop which is now uncomfortably thin in my opinion.
    - Dewalt ½ Drill Bit - $4.95
    Move underneath the truck. Install the slave cylinder without incident. Go to
    install the 1998 clutch shift linkage. Does not fit, not even close.
    Inspection reveals I do not need a transfer case shift linkage, but the
    bracket that mounts to the inner transmission tunnel. The part that fits to
    the floorpan. The old 98 has long been scrapped at this point so I ended up
    doing some more shopping. Needed to buy another complete shift linkage from
    another junkyard.
    - OEM Shift Linkage with correct Bracket - $50
    Go to install bracket and the floor under t paint is completely gone. Unable
    to install. After some research I discovered a vender who makes a linkage that
    does not install to the body work.
    - Boostwerks Engineering 1023-2 Shift Linkage - $45.98
    Boostwerks shift linkage bolts on with no issues at all. Time for the drive
    shafts. 2 of the five U-joints have deteriorated beyond use. Decide to replace
    all.
    - (5x) Spicer 5153X U-Joint Kit - $65.40
    Front driveshaft goes in without issue, but rear driveshaft is now way too
    long to install. After review, with no good explanation as to why, finally
    decide to just cut shaft.Third unplanned Modfication.
    - Driveshaft Shortened 2.25in by Accubilt Salisbury - $92.50
    Rear driveshaft installed, but concerns that it may still be too long for
    permanent use. Go to start motor and truck does not run. Pull old CPS and
    install new Autozone one.
    - Duralast Crank Position Sensor SU3228 - $30.99
    Truck doesn’t start. With no spark the only other option is the CmPS.
    - Standard Motor Products LX234 Ignition Pick Up - $6.95
    Truck doesn’t start. Purchase a quality (read: not from AutoZone) CPS from a
    reliable source.
    - Airtex 5S1799 Crankshaft Position Sensor - $38.99
    Truck doesn’t start. Exhaustive diagnostic points to a bad CPS. Go to second
    Mj (Scarlet,) verify it starts and runs as it should. Pull Scarlets CPS,
    install it on Gracie. Gracie does not start. Install new Airtex on Scarlet,
    starts right up. In a Hail-Mary attempt I drill out the 5/16 upper hole on the
    original CPS to 3/8 and re-install. Truck starts, runs rough.
    Still need reverse lights and a shift knob, but neither are critical.
    Change drive train fluids, engine, transmission, and transfer case.
    On the 99th day of a 3 day transmission swap the truck is ready to run. I
    close up everything, take her for a couple of neighborhood runs and everything
    feels tight and ready. Take her out on the highway – transmission develops a
    VERY loud tick of metal on metal. It has no reliable 3rd gear and the syncro
    is completely gone in reverse requiring it to be ground into gear to back up.
    ------------------------------------------------------------------------------


    So 380 total days and $1,401.16 later I am right back where I started. Driving
    a jeep whose transmission is going to leave me on the side of the road sooner
    than later…

    Apparently in 96 they switched to an external slip yoke on the
    NP231s. The yoke itself is the same length, but no longer
    recesses into the tailhousing like before. General consenus
    on the other sites is that is where i lost the lenght...



    Driveshaft needs to be cut...


    A ba10 and the ax15 are the same length so the original ds should be fine.


    See above pic... its not even close... The only things I changed were adding the
    Spicer 5-153x ujoints and the Xj slip yoke. It mounts fine and bottoms out on the
    output shaft from the TCase. Theres at least a 2in diffence between the this and
    the old setup...

    Someone elsewhere mentioned the tailhousing is a different length past 97, but
    I cannot find any documentation to confirm that. Theres only one place down here
    to shorten a shaft so I will probably need to take two days off of work to fix this...

    Finishing up my Ba10 to Ax15 swap. On an 88/4.0/4x4/Mj. New
    transmission is from a 98 Xj.

    According to the parts list the Ax15-D35 combo has a 50" driveshaft,
    and the Ba10-D35 combo has a 50" driveshaft. By all accounts this
    shaft should have at LEAST 1" of play on the yoke. But... if you bottom
    out the yoke on the TCase this happens at the rear:

    I think if I jack the rear up high enough I can force it onto the mount, but
    then Im worried that if I hit a large enough bump itll push the shaft up
    through the TCase..

    I'l be an effort to take this to be cut (because of work schedule) so before I
    do does anyone see something I might have missed?

    The comanche guys swear by this mod, but theyre
    definately wishy-washy about which injector mod is
    "best." One of those things though - if you get them
    cheap enough its not a major undertaking so...

    When i run a voltmeter over the CPS while cranking
    i get a 0.01 reading that holds steady. My understanding
    Is that it should go 0.01, 0.04, 0.01, ect... to show its
    reading the flywheel.



    Question - is it possible nethier CPS is reading the
    flywheel because theyre not close enough? And if
    so, how does one adjust the CPS on the bellhousing?


    Unless I missed something you still haven't answered
    the question about flywheel you used. Did you retain
    the factory flywheel or swap to a different one?


    The new flywheel is a LuK LFW194. Its the correct part
    number and it looked exactly like the OEM, but with no
    engraved numbers on it i have no way of knowing (now)
    if it was the right one...